Hybrid Injection Molding Machine

Key Features

Injection Position Accuracy: 0.02mm
Position Accuracy of Opening and Closing Die: 0.1mm
Product Repetition Accuracy: 7‰ – 0.1

High Response and Precision

• Maximum Injection Pressure: Greater than 3000Bar (suitable for A screw, below D45 screw)
• Response Speed: 30ms (suitable for A screw, below D45 screw)
• Double “Clean” Technology: Ensures cleanliness and energy efficiency
• CPK: ≥ 1.67, with low residual injection screw
• Standard Compliance: Adheres to German Industry 4.0 standards with intelligent PID adjustment for precise injection control, enabling the realization of a digital intelligent factory

Industry Expertise

• Experience: Over 60 years of deep industry experience
• Comprehensive Specifications: Wide range of specifications to meet diverse needs

Control Unit

• Advanced Controller: Standard KEBA 12″ Keplast i1180-0110-00 large screen controller with a user-friendly UI interface
• Industry 4.0: Compliant with German Industry 4.0 standards for digital and intelligent factory production
• Stable Back Pressure: Equipped with loadcell sensor for real-time monitoring and closed-loop control, ensuring stable back pressure during the melting process

Precision Control

• Real-Time Monitoring: lo15adcell sensor monitors barrel pressure in real-time
• Accurate Pressure Control: Achieves pressure control within ±1bar during the pressure holding stage

Mode-Locking Unit

• High Precision and Strength: Features a linear slide rail for high precision and strength
• European Design: Portable ejection structure design for ease of use
• High Rigidity Template: Includes automatic mold adjustment function for consistent performance
• High Speed and Rigidity: Mold locking device with high-speed and high-rigidity cylinder
• Large Die Stroke and Bulk Modulus: Designed for versatility
• Tie Rod Distance: Provides large inner distance under the same tonnage
• Centralized Lubrication: Quantitative centralized lubrication device for efficient maintenance
• Safety Devices: Includes both mechanical and electrical safety devices for reliable operation

Injection Unit

• Integrated Structure: Double screw integrated injection structure for enhanced performance
• Temperature Control: SSR drum temperature control system for precise temperature management
• Automatic Cleaning: Features an automatic cleaning circuit
• High Response Device: High response ball screw belt drive injection device for fast and accurate operation
• Precision Screw: Imported high precision ball type screw
• Innovative Design: Plasticizing system developed by a Japanese team
• Enclosed Structure: Fully enclosed sheet metal structure for dustproofing, noise reduction, and easy cleaning
• Real-Time Monitoring: Visualization and graphical display of production injection parameters for high efficiency and precision

Oil-Electric Mixing

• Servo Hydraulic Pump: Built-in motor with servo hydraulic pump for high speed, efficiency, and energy savings
• Position Feedback: Motor equipped with an absolute value encoder for reliable position feedback
• Servo Control: Injection and melt speeds controlled by servo motor for high precision, with injection position control accuracy up to 0.01mm

Customized services for specific product and Sector, Such as