Pallet Solution
Pallet Solution
Solution for the producing the Pallet(1200X1000X160 or 48 x 40″ )
1.Image of the pallet
2.The mould Dimenson
| SIZE L x W | WEIGHT CAPACITY (LBS.) | SHPG. WEIGHT | ||
| FLOOR | FORK | RACK | ||
| 48 x 40″ Black | 30,000 | 5,000 | 2,000 | 50 lbs. |
3.The mould Info
Height: 6 1/4″
Fork Opening: 3.6″
Additional dimensions in the Instructions.
MATERIAL: HDPE (High Density Polyethylene)
FEATURES: 4-way access / Waterproof
4. Sketch map for the production
Note ：
- The foundation must be inspected by professional civil engineer.
- Required size of workshop: above 600 square meters.
- Recommended height of workshop: mini 8 m (higher if robot is applicable)
5.Injection molding machine needed for the pallet mould and for its cover
Specification of SE2800/ SE2200
| Part | Item | Technical Parameters | ||
| Injection
Unit | Screw dia. | mm | 185 | 195 |
| Screw L/D ratio | 22 | 22 | ||
| Theoretical injec. V. cm3 | 24192 | 29850 | ||
| Injection Capacity (PS) g | 22075 | 27238 | ||
| Injection rate g/s | 1700 | 1700 | ||
| Plasticizing Capacity g/sec | 223 | 248 | ||
| Injection pressure MPa | 140 | 125 | ||
| Screw rotation speed | r/min | 0~70 | ||
| Clamping
Unit | Clamping force | kN | 22000 | |
| Space between tie-bar | mm | 1800×1600 | ||
| Clamp stroke | mm | 1850 | ||
| Max.Mold Height | mm | 1700 | ||
| Min.Mold Height | mm | 700 | ||
| Ejector Force | KN | 500 | ||
| Ejector Stroke | mm | 400 | ||
| Ejector Number | Pc | 25 | ||
6.Anxillary equipments：
①hopper-dryer
| Model | SHD-800KG |
| Capacity (kg) | 800 |
| Dry heater power（kw） | 30 |
| Blower Power（W） | 1100 |
| External size(mm) | 1380 X 1150 X 2250 |
②autoloader
| Model | SAL-4HP |
| Conveying capacity（kg/hr） | 600 |
| Volume of hopper(Kg) | 12 |
| Inside diameter of conveying pipe | φ51 |
| External size(mm) (L W H) | 450X380X800 |
| Weight（kg） | 65+12 |
③Mixer
plastic crusher
| Model | SG-600F |
| Power(KW) | 15 |
| Quantity of rotaing blades | 18 |
| Quantity of fixed blades | 4 |
| Screen size | Φ12 |
| Weight（kg） | 1300 |
| Max.breaking capacity（kg/hr） | 350-450 |
| Size of feeding inlet（MM） | 320X600 |
| External size | 1200X1110X1690 |
water-typed chiller
| Specification | SL-20W | |
| Cooling capacity | Kcal/h | 51600 |
| Compressor | All-closed vorticity | |
| Compressor input power | HP | 20 |
| Refrigerant Filling quantity | kg | 10 |
| Compressor | KW | 2.2 |
| Max flow rate of chilled water | L/MIN | 350 |
| Flow water inlet and outlet pipe | ″ | 2 |
| Size length | MM | 1800 |
| Size width | MM | 950 |
| Size height | MM | 1700 |
| Weight | Kg | 600 |
Robot Arm
| Model | Unit | KAW+A2400 | KAW+A2800 | KAW+A3300 |
| Arm type | Double section | |||
| Vertical stroke | mm | 2400 | 2800 | 3300 |
| Crosswise stroke | mm | 3000 | 3200 | 3500 |
| Swing stroke | mm | 3800 | 4200 | 4500 |
| Drive system | X Y Z A Servo motor | |||
| Swing angel | degree | 270 | 270 | 270 |
| Max loading(with tool) | kg | 20 | 25 | 30 |
| Min take time | sec | 5 | 6 | 8 |
| Dry cycle time | sec | 16 | 18 | 20 |
| Working air pressure | kgf/c㎡ | 5-7 | 5-7 | 5-7 |
| Air consumption | NL/cycle | 25 | 30 | 30 |
| Power consumption | KVA | 1.5 | 1.8 | 1.8 |
| Power | AC | 220V 50-60HZ | 220V 50-60HZ | 220V 50-60HZ |
| Net weight | Kg | 900 | 1200 | 1500 |
| Gross weight | Kg | 950 | 1250 | 1550 |
| Product size | m | 3.80*3.00*2.70 | 4.20*3.20*3.10 | 4.50*3.50*3.60 |
| Packing size | m | 3.85*3.05*2.80 | 4.25*3.25*3.20 | 4.55*3.55*3.70 |
| Applicable IMM model | T | 2000-2400 | 2800-3000 | 4000 |
7.The quotation of Equipment needed above
PRICE: FOB NINGBO
| DESCRIPTION | Photo | QTY/Set | Unit price (USD) | AMOUNT(USD) |
| Model:SE2800 /SE2200
Vtt: 380V, 3 Phase, 50HZ | 1 | 524,618 | 524,618 | |
| The mould for pallet | 1 | 95,522 | 95,522 | |
| Hopper-dryer : SHD-800KG
Vtt: 380V, 3 Phase, 50HZ | 1 | 2500 | 2500 | |
| Autoloader: SAL-4HP
Vtt: 380V, 3 Phase, 50HZ | 1 | 900 | 900 | |
| Mixer: SSM-300Kg
Vtt: 380V, 3 Phase, 50HZ | 1 | 1800 | 1800 | |
| Plastic Crusher: SG-600F
Vtt: 380V, 3 Phase, 50HZ | 1 | 2600 | 2600 | |
| Water-typed chiller: SL-20W
Vtt: 380V, 3 Phase, 50HZ | 1 | 6500 | 6500 | |
| Robot Arm
Vtt: 380V, 3 Phase, 50HZ | 1 | 14,560 | 14,560 | |
Total： | 649,000USD | |||
8.Technological process
| Stage | Time(pallet) | Time(its cover) |
| Plasticizing（cooling time included） | 82S | 38s |
| Injection（holding included） | 15S | 4s |
| Mould clamping（ejection included） | 35S | 30s |
| Cycle time： | 132S | 72s |
9.Production and power consumption
| Item | pallet | Its cover |
| ◆Cycle time | 132S | 72s |
| ◆Daily output(8hours) | 218PC | 400PC |
| ◆Power consumption (including the ancillaries) | 106kWh/H | 106kWh/H |
| ◆Average power consumption | 3.8kWh/PC | 2.12kWh/PC |